Material Grade: CC II / CC III / CC IV

Section, Wire Rod & Skin Pass Mill Ni-Cr-Mo Chilled Cast Iron Rolls (CC Series)

Engineered for exceptional wear resistance and thermal stability. The CC series utilizes a precisely alloyed Nickel-Chromium-Molybdenum (Ni-Cr-Mo) white iron working layer, delivering a high and uniform hardness gradient, making it the optimal solution for finishing applications.
Nodular cast iron mill roll for hot rolling applications

Key Mill Applications (Recommended Stands)

Small Section Mills

Offers excellent wear resistance for finishing stands, ensuring high surface quality and precise dimensional accuracy for section steel profiles.

High-Speed Wire Rod Mills

Provides exceptional thermal stability and uniform hardness to maintain tight tolerances and pass shape stability during high-speed wire rod rolling.

Hot-Rolled Sheet Temper Mills

The dense white iron matrix minimizes surface defects, delivering a flawless finish that is crucial for hot-rolled temper rolling operations.

Chemical Composition & Physical Properties

We precisely control the ratio of alloying elements like Chromium (Cr), Nickel (Ni), and Molybdenum (Mo) to ensure a dense white iron matrix. This metallurgical precision is detailed below:

Material Category Code C Si Mn P S Cr Ni Mo Hardness (HSD) Tensile Strength (N/mm²)
Ni-Cr-Mo Chilled Iron CC II 2.90~3.60 0.25~0.80 0.20~1.00 ≤ 0.40 ≤ 0.08 0.30~1.20 1.01~2.00 0.20~0.60 62~75 ≥ 150
Ni-Cr-Mo Chilled Centrifugal CC III 2.90~3.60 0.25~0.80 0.20~1.00 ≤ 0.40 ≤ 0.08 0.50~1.50 2.01~3.00 0.20~0.60 65~80 ≥ 350
Ni-Cr-Mo Chilled Centrifugal CC IV 2.90~3.60 0.25~0.80 0.20~1.00 ≤ 0.40 ≤ 0.08 0.50~1.70 3.01~4.50 0.20~0.60 70~85 ≥ 350

Metallurgical Excellence

Why do DURON CC Series rolls excel in finishing operations?

  • Optimized Ni-Cr-Mo Alloying: The strategic addition of Nickel (up to 4.50% in CC IV grade) and Molybdenum refines the carbide structure within the white iron matrix. This effectively mitigates thermal fatigue and increases resistance to micro-spalling during high-speed rolling.

  • Uniform Chill Depth: Controlled cooling rates during the casting process promote a dense working layer with a minimal hardness drop, supporting consistent rolling performance and helping to maintain tight tolerances over an extended campaign life.

  • Centrifugal Composite Strength (CC III & IV): By utilizing advanced centrifugal casting, the highly wear-resistant alloyed outer shell is metallurgically fused to a tough nodular iron core, achieving a tensile strength of ≥ 350 N/mm² to maximize structural reliability and significantly reduce the risk of roll breakage under heavy bite impacts.

Manufacturing Control & Inspection

100% Non-Destructive Testing

Every roll undergoes rigorous Ultrasonic Testing (UT) at the working layer and bonding zone to eliminate internal voids and ensure structural integrity under heavy loads.

Precision CNC Machining

Roll necks and barrel profiles are machined using heavy-duty CNC equipment, strictly adhering to your drawing's dimensional and runout tolerances for perfect bearing fitment.

Metallurgical Verification

Chemical compositions are analyzed via spectrometer pre-pouring, and multi-point hardness mapping is conducted post-heat treatment to guarantee the specified hardness gradient.

Quality Traceability

All dispatched rolls are accompanied by a comprehensive inspection certificate, documenting chemical composition, hardness distribution, and UT reports.

Related Products in This Series

Precision machined tungsten carbide and HSS roll rings featuring strict inner bore tolerances for high-speed wire rod finishing blocks.

Horizontal, Vertical & Straightening Mill Roll Rings

Hardness

Tensile Strength

Angle Steel Upper and Lower Shear Blades

Metallurgical Shear Blades, Flying Shears & Slitting Knives for Steel Mills

Hardness

Tensile Strength

Qinghai Heavy CNC Grooving Toolholder Interfaces

CNC Heavy-Duty Tool Holders & Tool Blocks for Roll Turning Lathes

Hardness

Tensile Strength

Structural Section Steel Profiling Inserts

Heavy-Duty Turning Tools & Roll Profiling Cutters for Steel Mills: One-Stop Solution

Hardness

Tensile Strength

DURON Semi-High Speed Steel (S-HSS) roughing work roll with a durable, precisely machined large-barrel surface and specialized journal design, engineered for high impact and wear resistance in hot strip mills.

S-HSS

Hot Roughing & Cold Mill Rolls Semi-High Speed Steel Roughing Rolls (S-HSS)

Hardness

75 – 98 HSD

Tensile Strength

High-speed steel (HSS) mill roll for finishing stands

HSS

High-Hardness Hot Strip & High-Speed Wire Rod Mill High Speed Steel Rolls (HSS)

Hardness

75 – 95 HSD

Tensile Strength

Scroll to Top