| Parameter | Specification Range |
| Outer Diameter | $\Phi 200 \text{ mm} – \Phi 1200 \text{ mm}$ |
| Inner Diameter | Custom-matched to arbor specifications |
| Width / Thickness | Up to $500 \text{ mm}$ |
| Core Material | High-toughness forged steel or nodular iron |
| Working Layer Hardness | $45 – 95 \text{ HSD}$ (Depending on material selection |
Horizontal, Vertical & Straightening Mill Roll Rings
By Material
By Application
By Tooling
Key Mill Applications (Recommended Stands)
Horizontal & Vertical Mill Rings
Focus: Engineered for high-speed wire rod pre-finishing and universal section mills. Provides outstanding texturing stability and high bite performance, protecting pass flanges under intense friction and lateral rolling forces.
High-Precision Straightening Roll Rings
Tailored for profile straightening machines of bars, pipes, and structural heavy sections. Superior mechanical toughness and uniform hardness depth ensure flawless surface straightening and precise dimensional correction without deformation.
Tube & Pipe Rolling Sleeves
Tailored for seamless steel tube elongators and sizing mills. High resistance to thermal cracking and spalling ensures prolonged campaign life and stable wall thickness control for heavy-duty tube manufacturing.
Chemical Composition & Physical Properties
Metallurgical Excellence
Engineered Carbon Balance
Features microstructures with embedded $MC$ and $M_7C_3$ alloying carbides. This provides reliable hot hardness to control normal thermal micro-cracking, provided that adequate rolling cooling water pressure is consistently maintained.
Dual-Metal Structural Integrity
The transition zone between the high-alloy shell and the steel core relies on a verified metallurgical bond. This structural combination redistributes mechanical shock, significantly lowering the risk of catastrophic online ring shattering during normal operations.
Hardness Uniformity Limits
Utilizes strict heat treatment to minimize the hardness drop from the initial working diameter to the discarding limit. This ensures consistent mechanical properties and predictable wear rates across the entire usable life of the ring.
Manufacturing Control & Inspection
100% Non-Destructive Testing
Every roll undergoes rigorous Ultrasonic Testing (UT) at the working layer and bonding zone to eliminate internal voids and ensure structural integrity under heavy loads.
Precision CNC Machining
Roll necks and barrel profiles are machined using heavy-duty CNC equipment, strictly adhering to your drawing's dimensional and runout tolerances for perfect bearing fitment.
Metallurgical Verification
Chemical compositions are analyzed via spectrometer pre-pouring, and multi-point hardness mapping is conducted post-heat treatment to guarantee the specified hardness gradient.
Quality Traceability
All dispatched rolls are accompanied by a comprehensive inspection certificate, documenting chemical composition, hardness distribution, and UT reports.
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